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1. Before installation it is recommended to replace a crankshaft epiploon. |
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2. Press a new epiploon against the stop in a fillet. To press the mandrel resting only against an external edge of an epiploon. |
3. Make sure that the condensed surfaces of a cover and the block of cylinders pure and dry. |
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4. Insert new sealing plugs into oil canals of the block of cylinders. |
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5. Apply a thin film of sealant on a demountable surface (shooter) of a cover with the block of cylinders, apply sealant also on the site around the channel of the pump of cooling liquid in the central part of a cover. If the head of cylinders was not removed, then apply also sealant and on the top plane of a cover. |
6. Insert the directing pins into the block of cylinders. |
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7. Combine a flute under a spline in the plug of the oil pump with a spline, then dress the plug on a crankshaft sock (shooters specified the directing pins). |
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8. Bring a cover and expose the leading gear wheel of the oil pump so that the gear wheel came on the shaped plug at installation of a cover into place. Dress a cover on the crankshaft, watching to damaging working edges of an epiploon, establish a cover on the directing pins. |
9. Wrap bolts of fastening of a cover in former openings, tighten bolts in stages, gradually increasing the inhaling moment. |
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10. Wrap four bolts of M6 of fastening of a head of the block of cylinders to a cover, tighten bolts with the set moment. On engines of early releases establish the top guide. |
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11. Establish new laying on a natyazhitel of the lower chain, having oriented it so that the cut on laying was combined with a lubricant opening of a natyazhitel (it is specified by an arrow). Establish a natyazhitel with laying and tighten bolts with the set moment. |
12. Ustanovitekronstein of the right suspension bracket of the power unit, tighten bolts with the set moment. Lay rubber pillows in a suspension bracket arm from a body (if got), having convinced that pins of pillows entered openings in an arm. Establish a support and tighten bolts with the set moment. |
13. Combine the right support of the power unit with a body arm, insert a coupling bolt and tighten a nut with the set moment. Remove from the waist engine (or remove a jack). |
14. Be convinced of purity and lack of traces of moisture and oil on the condensed surfaces of a viewing cover of the conducted asterisks of cam-shafts and heads of cylinders. If on a cover laying was established, then replace laying, having established it on a head of cylinders. If consolidation was provided with sealant, then apply sealant on all perimeter of a cover. Establish a cover and tighten bolts and nuts with the set moment. |
15. Establish an arm on the right support of the power unit and tighten arm bolts with the set moment. |
16. Install the pump of the power steering on the engine and tighten pump arm bolts. |
17. Establish an oil receiver with the filter of rough cleaning and the oil pallet (cm. subsection 3.1.1.12). |
18. Establish a crankshaft pulley (cm. subsection 3.1.1.5). |
19. Install the pump of cooling liquid (cm. subsection 4.7). |
20. Fill the engine with oil and cooling liquid. |